Easiest Way to Change a Fuel Pump |
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48WillysBill
Member Joined: 04 Mar. 2014 Location: Middletown PA Status: Offline Points: 18 |
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Posted: 30 Sep. 2014 at 12:04am |
I have a 1948 CJ2A which recently experienced a fuel pump problem requiring it to be replaced.
I thought I could get by crawling under the Willys to remove the fuel pump. After an hour of making minimal progress, I decided to remove the driver's side fender (approximately 10 bolts that connected the fender to the frame, tub and front grill - and removal of a few items that were attached to the fender within the engine compartment). Once the fender was removed, it took about 10-minutes to remove the old pump, another 5-minutes to clean the engine block area where the fuel pump is attached, and another 10-minutes to attach the new pump. Removing the fender makes this an easy one-person job with a minimal amount of effort. AS AN EXTRA BONUS, keep in mind that the pump needs primed with fuel. After talking to Carl Walck at Walck's 4WD center, I removed the fuel line between the new pump and the carburetor and then cranked the starter (using the key like you would when normally starting the vehicle). This allowed air to go through the fuel line, through the pump and eliminate air locks. Within a matter of minutes the engine started. As a suggestion, make sure your battery has a fresh, solid charge on it as the cranking will take longer than normal in order to get fresh gas through your system.
Good luck with your gas pump swap out. I hope this makes your maintenance easier! |
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damar2yxr
Member Sponsor Member x 2 Joined: 23 Aug. 2010 Location: Watertown, Wisc Status: Offline Points: 2632 |
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I also wonder if changing out the fuel pump bolts for the kind used in the M-38---which are longer---would be helpful?........Dunno......just a thought.
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eat,sleep,jeep
Proud father of a Marine, Army Dentist, Navy Pilot and a Princess. LIFE IS GOOD! 43MB,47CJ2-A,48CJ2-A X2,70Jeepster Commando 1/2 cab,84CJ-7, |
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rocketeer
Member Sponsor Member Joined: 26 June 2008 Location: Lehighton, PA Status: Offline Points: 3473 |
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No, the M38, if memory serves, uses a spacer and requires the longer bolts. Without the spacer they would be too long. By the way, removing the fender is the way to go when adjusting the valves too. |
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scoutpilot
Member Joined: 30 Dec. 2008 Location: Asheboro, NC Status: Offline Points: 4373 |
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Thumbs up on the valve adjustment without the fender in place. I use Allen head bolts when I change pumps and don't think twice about not removing the fender.
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1955cj5
Member Joined: 21 Sep. 2012 Location: SW Idaho Status: Offline Points: 346 |
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Using Allen head bolts is a great idea!
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BorderBrewer
Member Joined: 06 Aug. 2009 Location: Chula Vista, CA Status: Offline Points: 120 |
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You can get to the hex head bolts easily using a 1/4" drive socket with an extension. Don't even have to pull the fender.
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Regards,
BorderBrewer 1947 CJ2A 1960 6-226 Wagon |
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Red Willy
Member Joined: 18 Mar. 2014 Location: Lake Villa IL Status: Offline Points: 512 |
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There were a few fuel pumps changed on the side of the trail during last weeks Fall Colors Tour. They were changed and back to running in 20 - 30 minutes, so they are not that difficult. 1/2 socket, short extension and ratchet plus necessary wrenches for fuel lines are all that are needed for removal.
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Glen
49 CJ3A |
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Bruce W
Member Joined: 29 July 2005 Location: Northeast Colorado Status: Offline Points: 9651 |
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Merely opening your hood on the trail draws attention, if it's open more than 5 minutes you'll draw a crowd. I'd hate to see what would happen if you took the fender off on the trail! BW
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It is NOT a Jeep Willys! It is a Willys jeep.
Happy Trails! Good-bye, Good Luck, and May the Good Lord Take a Likin' to You! We Have Miles to Jeep, Before We Sleep. |
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Joe Friday
Moderator Group Sponsor Member x 2 Joined: 26 Dec. 2010 Location: Jeep Central Status: Offline Points: 3654 |
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Yeah, the trail fix was a bit more complicated by the presence of the King Seeley governor and linkage.
but I think it was still 15-20 minutes... |
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scoutpilot
Member Joined: 30 Dec. 2008 Location: Asheboro, NC Status: Offline Points: 4373 |
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Having small hands helps as well.
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Wiseguy
Member Joined: 26 Aug. 2013 Location: NM Status: Offline Points: 46 |
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I used a Dremel and cut a couple slots in those bolts to get at them with a flat head.
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~ Wiseguy ~
1944 Willys USMC MZ2 |
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LesBerg
Member Joined: 09 Apr. 2014 Location: Athol, ID Status: Offline Points: 1554 |
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quick tip for starting a jeep after running the fuel pump dry: propane torch.
turn on the ignition and open the choke. Open the valve on the torch all the way, DO NOT LIGHT IT. Stick the end of the torch just under the choke plate and thumb the starter. The propane will turn the motor over and start it with an empty carb. Run the torch when you see gas from the booster or the accelerator pump when you goose the throttle. NOTE: you may have to crack the throttle at first to let the propane past the closed plate. After it starts, it should be fine with the throttle 'at rest'. It saves a lot on the starter motor, just be careful of the propane vapors.
Edited by LesBerg - 02 Oct. 2014 at 5:00am |
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1948 CJ2A 157713 24" Stretch "Old Ironsides"
1st Armored Div 6th Infantry Reg 3rd Infantry Bn Headquarters Company #161 rubigo in quo speramus - "In Rust we Trust" |
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