Look What I drug home Mom!

Creating a stencil or decal are basically the same.   I did what they called vectorizing the photo into a line art file.   I have sent Art the PDF files to up load to the site when he gets time.  Until then, I can email you the file if you want it.

I took the file, PDF, of the logo to a sign shop on a USB key. You could also email it to them. I asked for a paint stencil to be made.  They took the file and opened up in a program that controls a vinyl plotter.  It uses an Adhesive back vinyl that is applied to a release liner.  They adjust the blade to cut through the vinyl, but not the liner.  Removed the logo part of the vinyl and applied a big piece of tape called a pre mask.   It is not difficult to apply the stencil to the metal, but you either need to have someone show you once or just have them do it. Make sure the painted area where you want to apply this is very clean and wax free.  I would use a citrus cleaner followed by alcohol wiped.   You then remove the release liner and apply the big piece of tape with the vinyl to the tailgate.    I would measure the place where you want to apply the graphic and mark on the pre-mask edges on it,(the bottom edge, center under a bolt or hook.)  This makes it easier to align it while applying it.  Once the vinyl touches the metal it is hard to remove and move.  Need to make sure you have all your ducks in a row before you start.  The adhesive on the vinyl  has a stronger adhesive than the pre-mast.  Once you have squeegees the whole thing you remove the pre-mast, leaving the vinyl on the metal   The difference between a stencil and a decal is what your remove and the material is cut out of.  Decal you want a permanent l adhesive. Stencil you want a removable adhesive. 

I covered the rest of the tail gate with plastic bags and applied several light coats of a white automotive spray paint. Let it dry for 30 minutes and then removed the vinyl leaving the painted logo.

I paid a sign shop $15.00 to create the stencil.  They used a material that was designed to handle spray paint.    Probably would have charged me $15 dollars to apply the stencil.  Drive it home mask off the rest of the tailgate so you don’t get paint on it.  

Any Sign shop should be able to do this. A vinyl cutter is usually the staple of any operation.