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Lower Transfer Case Gears |
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sconsalv 
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Joined: 07 July 2017 Location: Pennsylvania Status: Offline Points: 99 |
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 Posted: 23 Aug. 2020 at 3:49am |
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This is really awesome and innovative! I dig it
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1948 CJ2A , Picket Gray
1946 Cj2a , Project Granny LoW L134, NP435, TerraLow Gears, Floater 44 , Saginaw Steering Conversion, 113:1 Crawl |
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Bob W
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Sponsor Member x 4 Joined: 08 Aug. 2005 Location: Monticello, NY Status: Offline Points: 1691 |
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Posted: 02 Sep. 2020 at 12:44am |
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I installed a final design intermediate gear blank into my case to determine where there was interference. Had to do some grinding on the reinforcing ribs on the inside of the front of the case.....
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jpet
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Sponsor Member x 5 Joined: 30 Apr. 2008 Location: Ramsey, IL Status: Offline Points: 11173 |
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Posted: 02 Sep. 2020 at 1:05am |
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Hopefully you will be putting gears in there soon. The teeth are all cut and the heat treater has them now. I’m crossing my fingers that I will have these by the end of the week.
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CJ2A #29110 "General Willys"
MB #204827 "BAM BAM" "We do what we can, and we try what we can't" |
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oldtime
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Joined: 12 Sep. 2009 Location: Missouri Status: Offline Points: 4184 |
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Posted: 02 Sep. 2020 at 1:55am |
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Bob it looks great so far!
Not to mention you guys are making VERY fast work of it.
Building these things is certainly half the fun and the other half is testing things out. I know you are enjoying the build cause it’s fun just reading about your WILLY’S works. |
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Currently building my final F-134 powered 3B .
T98-A Rock Crawler using exclusive factory parts and Approved Special Equipment from the Willys Motors era (1953-1963) Zero aftermarket parts |
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Bob W
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Sponsor Member x 4 Joined: 08 Aug. 2005 Location: Monticello, NY Status: Offline Points: 1691 |
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Posted: 02 Sep. 2020 at 11:51am |
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Last night I fired up the Lincoln/Hobart/Miller welding table and attached the steel block/cover to the top of the case. The case was preheated to 450*F and welded with Lincoln 1/8" Nickel 99 rods at 95 amps DC+. Skip welded 1" long segments, peened the welds, and then kept it hot for 3-5 minutes before the next weld. After welding the case was wrapped in a blanket to cool slowly. This morning it was unwrapped and the case was still warm to the touch. Looks good, no cracks, but the welds certainly won't be winning any Beauty Bead awards. Next up, drill the top 3/8" mounting hole.    |
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jpet
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Posted: 02 Sep. 2020 at 12:29pm |
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This is getting exciting! Who's CJ5 is that in the background?
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CJ2A #29110 "General Willys"
MB #204827 "BAM BAM" "We do what we can, and we try what we can't" |
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oldtime
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Posted: 02 Sep. 2020 at 12:58pm |
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Jeff that looks more like a cj6 or maybe a stretched 5.
I know I sure would’nt mind owning a cj6 with a v6 in it.
The old “AC Lincoln tombstone” is the same machine I use to weld on Jeep castings. I see that’s a fancy unit with DC capability too. |
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Currently building my final F-134 powered 3B .
T98-A Rock Crawler using exclusive factory parts and Approved Special Equipment from the Willys Motors era (1953-1963) Zero aftermarket parts |
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Bob W
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Posted: 02 Sep. 2020 at 1:14pm |
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The CJ-5 on the right is a friend's Jeep that is just visiting so I can install a new wiring harness in my spare time.
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Metcalf
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Posted: 02 Sep. 2020 at 3:03pm |
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Great progress guys! |
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42 MB that had a one night stand with a much younger 69 CJ5 and a 50s GM truck.
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Bob W
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Posted: 02 Sep. 2020 at 10:51pm |
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I "drilled" the top right mounting bolt hole with a 3/8" end mill so it was straight and then opened it up to 25/64" with a drill bit.
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Gaffer
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Joined: 06 Nov. 2015 Location: Alabama Status: Offline Points: 174 |
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Posted: 03 Sep. 2020 at 7:40pm |
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I'm really impressed with this guys. Great work and engineering.
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-Gaffer
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Joe Friday
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Posted: 03 Sep. 2020 at 10:40pm |
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Bob, Is that the missing silver spoon from Christine's salad set you are using to clean out the oil trough on your milling machine?
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Bob W
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Posted: 04 Sep. 2020 at 12:54am |
I was hoping no one would notice!!!!! At least I didn't use the regular gas grill as a welding table.
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jpet
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Posted: 01 Oct. 2020 at 8:46pm |
    
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CJ2A #29110 "General Willys"
MB #204827 "BAM BAM" "We do what we can, and we try what we can't" |
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GeorgiaFlattie
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Posted: 01 Oct. 2020 at 9:06pm |
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I can't wait to see these gears in action.
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Metcalf
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Posted: 01 Oct. 2020 at 10:51pm |
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Very impressive. Well done!
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42 MB that had a one night stand with a much younger 69 CJ5 and a 50s GM truck.
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chasendeer
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Joined: 24 Feb. 2012 Location: Napa,CA Status: Offline Points: 1086 |
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Posted: 02 Oct. 2020 at 2:19am |
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Awesome!!!
Jay
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smfulle
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Posted: 02 Oct. 2020 at 3:21pm |
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i love that Bob lives at "Rock Hill"
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Joe Friday wrote: