Forum Home Forum Home > CJ-2A Discussion Area > Your Jeep Project
  New Posts New Posts RSS Feed - Project: Built from Scratch
  FAQ FAQ  Forum Search   Events   Register Register  Login Login

Project: Built from Scratch

 Post Reply Post Reply Page  123 9>
Author
Message
Scratch View Drop Down
Member
Member
Avatar

Joined: 30 July 2019
Location: Hudson, WI
Status: Offline
Points: 1454
Post Options Post Options   Thanks (0) Thanks(0)   Quote Scratch Quote  Post ReplyReply Direct Link To This Post Topic: Project: Built from Scratch
    Posted: 26 Mar. 2022 at 10:29am
Ok, so the title is a little misleading... I'm not that guy from India or wherever that built the MB clone with rocks and hammers, but technically... Scratch is my nickname (Ask me why in person...) so there is a bit of truth in the title. 
 
I'm not really good at documenting my builds, but since I've seen so many other threads on builds, I figured I'd start one for this jeep.  I got this 1946 CJ2A, (serial #77632) about 20 years ago somewhere in Wisconsin or Minnesota.  Paid no more than $300 for it and I didn't even get the "ran when parked" story.  I had no idea when it ran last, but it was mostly complete and the frame and body was in pretty good shape.  Here's the earliest pics I have of it.  These pics are at least 10 years old and it's been patiently waiting in my pole barn for it's turn at a rebuild.





I'm not really one for "naming" my jeeps, although I do have an 03 Rubicon that I sometimes call "Ruby" and a '48 CJ2A that I call "lefty" both for obvious reasons.  But I just call my '44 GPW... "the GPW" or "Army jeep" so I'm just not one to name my jeeps.  I guess I do have a lime green '47 that I sometimes call "Greenie" although that's what I also call a booger on the end of my finger so...
 I suppose I'm just not very creative.  When I talk to my family about my jeeps, I usually just use the year to differentiate them.  Of course I do have two 46's, so it sometimes gets confusing.  Although lets be real... I could just say "Jeep" to my family and they really wouldn't know (or care) which one I'm talking about.

...I feel the same way about her shoes.

Anyways, I guess I don't really have a name for this one yet.  Maybe one will mysteriously appear like a hemorrhoid on my ass, we'll see.

So I guess this will be the start of my build thread for this little guy.

43 GPW 93487 Blk
44 GPW 230283 OD
46 CJ2A 50100 Tan
46 CJ2A 77632 Wht
47 CJ2A 141681 Grn
48 CJ2A 156240 Red/Yel
48 CJ2A "Lefty" 181341 Red
61 CJ5 123120 Tan
03 TJ Inca Gld
Back to Top
Scratch View Drop Down
Member
Member
Avatar

Joined: 30 July 2019
Location: Hudson, WI
Status: Offline
Points: 1454
Post Options Post Options   Thanks (0) Thanks(0)   Quote Scratch Quote  Post ReplyReply Direct Link To This Post Posted: 26 Mar. 2022 at 10:31am
This past fall (2021) I decided it was time to take a closer look at it.  I wanted to see if the engine was good so I pulled the plugs on it and found at least one valve was stuck open. I pulled the head off, and after liberal amounts of ATF and hope, I got it free.  Then I put the head back on.  I still wasn't sure of the condition of the engine so I just used the old head gasket. There was an issue with the clutch also.  The transmission would shift, but it seemed as though the clutch was frozen.  I could see a huge mice nest through the bell housing inspection cover so I figured the clutch plate had rusted to the flywheel.  If the transmission was in neutral, I could turn the engine over and after putting in a new fuel pump and a known good carb, I got the engine to fire right up.  I did a compression test and was getting  95-101-104-110, plus it had good oil pressure so I figured it was useable.   

I pulled the transmission so I could check out the clutch issue.  It was very much rusted to the flywheel, but using the inspection cover on the bellhousing, I was able to remove the 6 bolts holding on the pressure plate and could separate the clutch from the flywheel.





Edited by Scratch - 02 Dec. 2022 at 4:29pm
43 GPW 93487 Blk
44 GPW 230283 OD
46 CJ2A 50100 Tan
46 CJ2A 77632 Wht
47 CJ2A 141681 Grn
48 CJ2A 156240 Red/Yel
48 CJ2A "Lefty" 181341 Red
61 CJ5 123120 Tan
03 TJ Inca Gld
Back to Top
Scratch View Drop Down
Member
Member
Avatar

Joined: 30 July 2019
Location: Hudson, WI
Status: Offline
Points: 1454
Post Options Post Options   Thanks (0) Thanks(0)   Quote Scratch Quote  Post ReplyReply Direct Link To This Post Posted: 26 Mar. 2022 at 10:31am
I got a new clutch kit, had the flywheel resurfaced then installed it.


I threw some good tires on it and it was a running, rolling and driving beast!

43 GPW 93487 Blk
44 GPW 230283 OD
46 CJ2A 50100 Tan
46 CJ2A 77632 Wht
47 CJ2A 141681 Grn
48 CJ2A 156240 Red/Yel
48 CJ2A "Lefty" 181341 Red
61 CJ5 123120 Tan
03 TJ Inca Gld
Back to Top
Scratch View Drop Down
Member
Member
Avatar

Joined: 30 July 2019
Location: Hudson, WI
Status: Offline
Points: 1454
Post Options Post Options   Thanks (0) Thanks(0)   Quote Scratch Quote  Post ReplyReply Direct Link To This Post Posted: 26 Mar. 2022 at 10:32am
with bullet holes in the windshield...

43 GPW 93487 Blk
44 GPW 230283 OD
46 CJ2A 50100 Tan
46 CJ2A 77632 Wht
47 CJ2A 141681 Grn
48 CJ2A 156240 Red/Yel
48 CJ2A "Lefty" 181341 Red
61 CJ5 123120 Tan
03 TJ Inca Gld
Back to Top
rocnroll View Drop Down
Member
Member
Avatar
Sponsor Member

Joined: 20 July 2005
Location: Tuscumbia, AL
Status: Offline
Points: 13585
Post Options Post Options   Thanks (0) Thanks(0)   Quote rocnroll Quote  Post ReplyReply Direct Link To This Post Posted: 26 Mar. 2022 at 10:55am
...."Patience"....she's a girl. Wink

Looks like a good one.


'47 CJ2A PU
'48 CJ2A Lefty

"Common sense is not that common"
Back to Top
jhg View Drop Down
Member
Member


Joined: 07 Nov. 2016
Location: colorado
Status: Offline
Points: 917
Post Options Post Options   Thanks (0) Thanks(0)   Quote jhg Quote  Post ReplyReply Direct Link To This Post Posted: 26 Mar. 2022 at 1:47pm
I would never replace the glass-  or find a new frame and hang this one on the wall. Just sayin
1948 cj2a. Rebuilt L-head, steering, T90, WO 636, steering, brake lines. So far.
Back to Top
mbullism View Drop Down
Member
Member
Avatar
Sponsor Member x 4

Joined: 29 May 2015
Location: MA
Status: Online
Points: 4783
Post Options Post Options   Thanks (0) Thanks(0)   Quote mbullism Quote  Post ReplyReply Direct Link To This Post Posted: 26 Mar. 2022 at 5:01pm
Definately got the look Smile
Those who do not learn from history are doomed to repeat it... Welcome to 1930's Germany
Back to Top
Flatfender Ben View Drop Down
Member
Member
Avatar

Joined: 13 July 2014
Location: Nyssa OR
Status: Offline
Points: 2657
Post Options Post Options   Thanks (0) Thanks(0)   Quote Flatfender Ben Quote  Post ReplyReply Direct Link To This Post Posted: 26 Mar. 2022 at 8:52pm
That thing is sweet!!Clap
1946 cj2a desert dog
1946 cj2a bulldog
1948 cj2a blue jeep
1953 cj3b yard dog
1955 willys wagon
1955 willys pickup
1956 willys pickup boomer
1960 fc 170
1968 jeepster commando
1990 Grand wagoneer
Back to Top
Scratch View Drop Down
Member
Member
Avatar

Joined: 30 July 2019
Location: Hudson, WI
Status: Offline
Points: 1454
Post Options Post Options   Thanks (0) Thanks(0)   Quote Scratch Quote  Post ReplyReply Direct Link To This Post Posted: 27 Mar. 2022 at 11:55am
I really like the patina on this jeep.  Especially the hood and fenders.  I'm torn between leaving it patina white, or painting it Harvest Tan.  I really like the worn, vintage look of it, but I don't have a "restored" civilian jeep and I really want one.  I decided that I should go through the drivetrain either way so my decision was to pull the tub off and start working on it.  That'll give me time to decide if I'm going to leave the beautiful patina the way it is, or make it look dealer fresh.

I made the decision to pull it apart and start the rebuild.  First step was pulling the sheetmetal off.

43 GPW 93487 Blk
44 GPW 230283 OD
46 CJ2A 50100 Tan
46 CJ2A 77632 Wht
47 CJ2A 141681 Grn
48 CJ2A 156240 Red/Yel
48 CJ2A "Lefty" 181341 Red
61 CJ5 123120 Tan
03 TJ Inca Gld
Back to Top
Scratch View Drop Down
Member
Member
Avatar

Joined: 30 July 2019
Location: Hudson, WI
Status: Offline
Points: 1454
Post Options Post Options   Thanks (0) Thanks(0)   Quote Scratch Quote  Post ReplyReply Direct Link To This Post Posted: 27 Mar. 2022 at 11:56am
With the sheetmetal out of the way, I decided to drive it around the yard for fun. Who knows how long it'll be until it's drivable again right? So I grabbed a milk crate and lived dangerously.  I destroyed the steering wheel and shaft getting it off so... Vise Grips to the rescue!

43 GPW 93487 Blk
44 GPW 230283 OD
46 CJ2A 50100 Tan
46 CJ2A 77632 Wht
47 CJ2A 141681 Grn
48 CJ2A 156240 Red/Yel
48 CJ2A "Lefty" 181341 Red
61 CJ5 123120 Tan
03 TJ Inca Gld
Back to Top
Nick_ View Drop Down
Member
Member
Avatar
Sponsor Member

Joined: 05 May 2014
Location: Indiana
Status: Offline
Points: 1132
Post Options Post Options   Thanks (0) Thanks(0)   Quote Nick_ Quote  Post ReplyReply Direct Link To This Post Posted: 27 Mar. 2022 at 12:05pm
That pressure plate looks pretty heavy duty. What clutch kit is that?
Back to Top
Scratch View Drop Down
Member
Member
Avatar

Joined: 30 July 2019
Location: Hudson, WI
Status: Offline
Points: 1454
Post Options Post Options   Thanks (0) Thanks(0)   Quote Scratch Quote  Post ReplyReply Direct Link To This Post Posted: 27 Mar. 2022 at 12:19pm
Originally posted by Nick_ Nick_ wrote:

That pressure plate looks pretty heavy duty. What clutch kit is that?
It's the Joes Motor Pool clutch kit from RFJP, part 638992 K.


Edited by Scratch - 27 Mar. 2022 at 12:20pm
43 GPW 93487 Blk
44 GPW 230283 OD
46 CJ2A 50100 Tan
46 CJ2A 77632 Wht
47 CJ2A 141681 Grn
48 CJ2A 156240 Red/Yel
48 CJ2A "Lefty" 181341 Red
61 CJ5 123120 Tan
03 TJ Inca Gld
Back to Top
dasvis View Drop Down
Member
Member
Avatar
Sponsor Member

Joined: 07 Sep. 2019
Location: Salem, Oregon
Status: Offline
Points: 1546
Post Options Post Options   Thanks (0) Thanks(0)   Quote dasvis Quote  Post ReplyReply Direct Link To This Post Posted: 27 Mar. 2022 at 3:10pm
I have used a few of Joe's motor pool parts & have been pretty happy with all of them.  Especially the rubber rear main seal -- NO LEAK!
1947 CJ2A #88659 "Rat Patrol"
1953 CJ3A #453-GB1 11266 "Black Beauty"
1964 Thunderbird convertible
..... & one of them moves under it's own power!!
Back to Top
Scratch View Drop Down
Member
Member
Avatar

Joined: 30 July 2019
Location: Hudson, WI
Status: Offline
Points: 1454
Post Options Post Options   Thanks (0) Thanks(0)   Quote Scratch Quote  Post ReplyReply Direct Link To This Post Posted: 28 Mar. 2022 at 7:09pm
Figured it was time to start ripping it apart so I pulled out the engine, tranny and t-case.


Then I pulled the axles off.

43 GPW 93487 Blk
44 GPW 230283 OD
46 CJ2A 50100 Tan
46 CJ2A 77632 Wht
47 CJ2A 141681 Grn
48 CJ2A 156240 Red/Yel
48 CJ2A "Lefty" 181341 Red
61 CJ5 123120 Tan
03 TJ Inca Gld
Back to Top
Scratch View Drop Down
Member
Member
Avatar

Joined: 30 July 2019
Location: Hudson, WI
Status: Offline
Points: 1454
Post Options Post Options   Thanks (0) Thanks(0)   Quote Scratch Quote  Post ReplyReply Direct Link To This Post Posted: 28 Mar. 2022 at 7:09pm
I got the bare frame down to as much as I wanted, to get ready for sandblasting.

43 GPW 93487 Blk
44 GPW 230283 OD
46 CJ2A 50100 Tan
46 CJ2A 77632 Wht
47 CJ2A 141681 Grn
48 CJ2A 156240 Red/Yel
48 CJ2A "Lefty" 181341 Red
61 CJ5 123120 Tan
03 TJ Inca Gld
Back to Top
Scratch View Drop Down
Member
Member
Avatar

Joined: 30 July 2019
Location: Hudson, WI
Status: Offline
Points: 1454
Post Options Post Options   Thanks (0) Thanks(0)   Quote Scratch Quote  Post ReplyReply Direct Link To This Post Posted: 31 Mar. 2022 at 10:32am
This shot is after sandblasting and ready for epoxy primer.


And after primer and some satin black.

43 GPW 93487 Blk
44 GPW 230283 OD
46 CJ2A 50100 Tan
46 CJ2A 77632 Wht
47 CJ2A 141681 Grn
48 CJ2A 156240 Red/Yel
48 CJ2A "Lefty" 181341 Red
61 CJ5 123120 Tan
03 TJ Inca Gld
Back to Top
Scratch View Drop Down
Member
Member
Avatar

Joined: 30 July 2019
Location: Hudson, WI
Status: Offline
Points: 1454
Post Options Post Options   Thanks (0) Thanks(0)   Quote Scratch Quote  Post ReplyReply Direct Link To This Post Posted: 02 Apr. 2022 at 9:35am
With the frame all ready to go, It was time to start on the engine.


43 GPW 93487 Blk
44 GPW 230283 OD
46 CJ2A 50100 Tan
46 CJ2A 77632 Wht
47 CJ2A 141681 Grn
48 CJ2A 156240 Red/Yel
48 CJ2A "Lefty" 181341 Red
61 CJ5 123120 Tan
03 TJ Inca Gld
Back to Top
Scratch View Drop Down
Member
Member
Avatar

Joined: 30 July 2019
Location: Hudson, WI
Status: Offline
Points: 1454
Post Options Post Options   Thanks (0) Thanks(0)   Quote Scratch Quote  Post ReplyReply Direct Link To This Post Posted: 02 Apr. 2022 at 9:36am
I started stripping it down to get ready for paint.


43 GPW 93487 Blk
44 GPW 230283 OD
46 CJ2A 50100 Tan
46 CJ2A 77632 Wht
47 CJ2A 141681 Grn
48 CJ2A 156240 Red/Yel
48 CJ2A "Lefty" 181341 Red
61 CJ5 123120 Tan
03 TJ Inca Gld
Back to Top
 Post Reply Post Reply Page  123 9>

Forum Jump Forum Permissions View Drop Down

Forum Software by Web Wiz Forums® version 12.06
Copyright ©2001-2022 Web Wiz Ltd.