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REAR AXLE HUB REMOVAL

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jeepsterjim View Drop Down
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    Posted: 20 Sep. 2019 at 2:02am
Have a D-44 two piece off set  diff

Trying to remove hub and axle shaft

Problem:
hub will not budge.....Used the correct 3 prong puller

Removed the backing plate to diff flange bolts and removed brake line.
Tried removing axle/ flange assembly as one piece--- won't budge....used propper slide hammer set up.

Did not apply heat to hub/axle

Any cleaver ideas?


Edited by jeepsterjim - 20 Sep. 2019 at 2:33am
Jim
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Post Options Post Options   Thanks (0) Thanks(0)   Quote NCtoy Quote  Post ReplyReply Direct Link To This Post Posted: 20 Sep. 2019 at 2:58am
Im no expert hub puller, but this method has worked for me in the past, on the most stubborn hubs I’ve dealt with.  

Get your puller good and tight, then apply heat to the hub. I’ve had good luck with just a propane torch. Get it too hot to touch but not red. Then take the heat off and spray the hub/axle with some lube, like pb blaster or something. See if you can tighten the puller some more. Then more heat. I’ve had them take a few cycles of this, then left the puller on while I did something else, to come back to a loose hub. Leave your axle nut on so the hub doesn’t go flying when it breaks loose. 
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Lee MN View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Lee MN Quote  Post ReplyReply Direct Link To This Post Posted: 20 Sep. 2019 at 3:04am
Never had one I couldn’t get apart and never used heat (so Farr in life ) tighten the puller as tight as you can possibly get it, then whack the end of the puller screw with a maul and do not be bashful, also keep away from the end cause when it lets go it will fly several feet, you may need to repeat this a few times.

Lee
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ol' Unreliable Quote  Post ReplyReply Direct Link To This Post Posted: 20 Sep. 2019 at 3:32am
Do you have the puller with the dogbone tightener thing?  Tightening that with your BFH and whacking the end of the puller screw will loosen things up quickly.  Leave the nut on the end of the axle shaft so the hub doesn't take a flying leap.
There's a reason it's called Ol' Unreliable
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jeepsterjim Quote  Post ReplyReply Direct Link To This Post Posted: 20 Sep. 2019 at 4:24am
My hub puller has the Handle  and the Hex head for a impact wrench.  I used my commercial 1/2 impact and used a hard mallet on the hub to no avale. 
Went back out, after posting this topic, and noticed that the hub flange is bent do to so much pressure from the puller.....that's a lot of pressure!

 Axle/hub does not appear to be rusty nor does the key way appear cocked.


Odd thing is, after removing the backing plate to diff housing flange bolts, and trying to remove the axle/hub as one is not working.


Jim
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Post Options Post Options   Thanks (0) Thanks(0)   Quote elawson Quote  Post ReplyReply Direct Link To This Post Posted: 20 Sep. 2019 at 11:56pm
I've never had a problem getting the hub off.  I did buy two extra puller arms so that I can put an arm on each of the wheel studs and avoid kinking the hub.

Adding to Lee's and Ol Unreliable's idea of " hit it with a hammer".  Use a 5 pound, or bigger, steel faced hammer...no leather, plastic, rawhide, deadblow or wooden devices...steel.  And like Lee said, don't be bashful.

Also, you might loosen the puller and move one arm to another stud before going at it again. 


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Post Options Post Options   Thanks (0) Thanks(0)   Quote jeepsterjim Quote  Post ReplyReply Direct Link To This Post Posted: 21 Sep. 2019 at 1:59am
Sucess!!!!

Was able to remove both hubs today, GAWD what a ordeal! 
Ended up using a combination of a puller, BFH, heat, and colorful language. 
Though the one hub suffered damage but is fixable.

I should of listened to MIKE's remark a little closer.....pulley and hub came popping off landing on my foot.  Sang, at a high pitch, 30 rounds of kumbayaEmbarrassedOuchAngryShockedLOL

Next move is to remove the axles and do a spline count.....come on lucky 19!

Thanks guys for your suggestions!

NOW FOR MORE INTERESTING STUFF

NOTICE THAT THE TWO HUBS ARE DIFFERENT----SEE PIC

l
The right side hub has 3 threaded holes ....is this to hold the brake drum on?.....what years had this feature?   Mechanic created?


















Edited by jeepsterjim - 21 Sep. 2019 at 2:45am
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Lee MN View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Lee MN Quote  Post ReplyReply Direct Link To This Post Posted: 21 Sep. 2019 at 3:53am
The one on the right is from an M38 or A1 or an early CJ5, the brake drum is removable by removing the three 1/4” flat head screws that thread into the three holes you see!.

Lee😉
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jeepsterjim Quote  Post ReplyReply Direct Link To This Post Posted: 21 Sep. 2019 at 4:16am
Originally posted by Lee (MN) Lee (MN) wrote:

The one on the right is from an M38 or A1 or an early CJ5, the brake drum is removable by removing the three 1/4” flat head screws that thread into the three holes you see!.

Lee😉

Thanks Lee for ID'ing the hub.  
Jim
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ol' Unreliable Quote  Post ReplyReply Direct Link To This Post Posted: 21 Sep. 2019 at 4:21am
I bent one of the rear hubs on my first Jeep really badly by misusing a hub puller.  I was lucky to find a shop that could and would straighten it for me.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rus Curtis Quote  Post ReplyReply Direct Link To This Post Posted: 21 Sep. 2019 at 2:58pm
Originally posted by Lee (MN) Lee (MN) wrote:

The one on the right is from an M38 or A1 or an early CJ5, the brake drum is removable by removing the three 1/4” flat head screws that thread into the three holes you see!.

Lee😉
 
The CJ-3B also had these countersunk 1/4"-20 x 11/16" screws to hold the drum on the hubs.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jeepsterjim Quote  Post ReplyReply Direct Link To This Post Posted: 21 Sep. 2019 at 10:42pm
Well I was able to pull both axles out today as they are 19 spline.  But I do not like the axle shaft wear caused by the oil/grease seal.  

Is there a replacement seal that is a few thousandths smaller? Maybe a double seal?
Jim
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Post Options Post Options   Thanks (0) Thanks(0)   Quote willys59er Quote  Post ReplyReply Direct Link To This Post Posted: 28 Nov. 2019 at 12:01am
had a problem too, make sure the brakes are adjusted loose.and spray alot of rust buster "BLaster"into the back of the drums. leave the puller on overnight understress.the next day they should popoff.

emily
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AKoller Quote  Post ReplyReply Direct Link To This Post Posted: 28 Nov. 2019 at 12:39am
One thing I’ve had great luck with is when you reassemble the hub smear anti-seize on the tapered portion of the shaft. I do this every time and I have yet to fight the hubs again on disassembly.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SE Kansas 46 CJ-2A Quote  Post ReplyReply Direct Link To This Post Posted: 28 Nov. 2019 at 2:40pm
Originally posted by AKoller AKoller wrote:

One thing I’ve had great luck with is when you reassemble the hub smear anti-seize on the tapered portion of the shaft. I do this every time and I have yet to fight the hubs again on disassembly.


X2...it works on the steering wheel also...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SYLVANWILLYS Quote  Post ReplyReply Direct Link To This Post Posted: 27 June 2022 at 12:23pm
Wondering if there is any chance of anything being damaged inside the differential (on post 13453 CJ2As) when pounding the end of the puller with a big hammer or sledge.  Seems like the pullers threaded bolt  would be driving the axle further into the differential to some degree.  I have no knowledge/experience re the inside of the differential.   Thanks for any insights on this.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Oldpappy Quote  Post ReplyReply Direct Link To This Post Posted: 27 June 2022 at 2:26pm
I have used a BFH for this many times. Hitting one axle with a hammer might loosen the one on the other side but it is not likely to damage anything. 

Jim, I may have a few decent hubs laying around if you can't get your flange straightened.

Be careful on reassembly to start hub onto the tapered shaft ahead of tapping in the key. If you put the key in ahead of the hub it will be pushed up the ramp and will split the hub when torqued to spec. It will seem to tighten then as the split worsens it will get loose enough to come off while driving which is no fun at all (don't ask me how I know).  
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Oldpappy Quote  Post ReplyReply Direct Link To This Post Posted: 27 June 2022 at 2:35pm
The military hubs with the three screws make servicing in the field a lot easier because the wheel studs are not swaged into the drums, as was still being done on the CJs for some strange reason. 

The screws aren't really needed and were probably done to keep the drums on the hubs when coming down the assembly line. The swaged studs on CJs with outboard drums are also not needed, but may also have been done for assembly line purposes. They are a PIA when servicing the brakes. I cut the swages and replace the wheel studs when I encounter swaged studs on the Bendix brakes with outboard drums, and I don't usually put the screws back in with the military drums, in both cases the wheel studs will align the drums and the wheel will hold them in place. 

The swaged studs are a hold over from the earlier Lockheed brakes with the inboard drums. They were needed for that application. 
If you can't get there in a Jeep you don't need to be there!
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