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rear drive shaft question

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Mark W. View Drop Down
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    Posted: 18 Apr. 2018 at 7:06am
I just received a rear drive shaft I bought from a guy dumping his extra jeep parts on a Face book page. Pretty hard to beat the price $24.00 including shipping. The shaft is in about the same condition as my original is and is the same length etc.

WHERE it differs is in the diameter of the main tube. It is MUCH larger then the CJ-2A one I have. Would this most likely be from a CJ5 or even CJ5 with a V6? The Tube has some pretty deep rust pitting (nothing like that around here so I guess salt damage).

Is this a stronger shaft? and would it be worth while to have the local drive shaft shop put a new tube in it and give it a good balance job? Or should I stick with my original and just set this one up as is as a spare?

I haven't done anything to either of my shafts yet so I can work on either of the two rears without losing anything.

I don't mind putting some money into it if its a better prop shaft.
Chug A Lug
1948 2A Body Customized
1949 3A W/S
1957 CJ5 Frame Modified
Late 50's 134L 9.25"clutch T90A D18 (1.25") D44/30 flanged E-Locker D25 5.38 Since 1962
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Bruce W View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bruce W Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 8:52am
Mark, The CJ5 shafts I have are all the same diameter as the CJ2-A ones, but I don't have any V-6 versions. Early slat-grill MB's (VEMB's?Smile) had what is referred to as a "fat" rear shaft. I think one of those would have an operating length of about an inch longer than the CJ2-A because the T84 trans is shorter than the T90.   BW

Edit: Incidentally, I need one of those if it turns out that's what it is. Wink  BW


Edited by Bruce W - 18 Apr. 2018 at 8:54am
It is NOT a Jeep Willys! It is a Willys jeep.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote SE Kansas 46 CJ-2A Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 10:35am
What is the diameter of the driveshaft tubing in question?
46 CJ-2A #64462 "Ol' Red" (bought April 1969)(second owner)(12 V, 11" brakes, M-38 frame, MD Juan tub)

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Mark W. View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mark W. Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 3:37pm
My original is 1.25" the newly acquired one is 1.75"
Chug A Lug
1948 2A Body Customized
1949 3A W/S
1957 CJ5 Frame Modified
Late 50's 134L 9.25"clutch T90A D18 (1.25") D44/30 flanged E-Locker D25 5.38 Since 1962
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oldtime View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote oldtime Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 3:40pm
Yes the larger diameter shaft tubes are able to handle more torque.
I suggest you stay with standard diameter propeller shafts, unless you upgrade the engine, increase clutch capacity  or transmission is changed lowering drivetrain ratios which increases forces upon the propeller shafts.
FYI Dauntless propeller shafts will be a tad longer than the standard 2A propeller shaft assemblies.
Besides D-225 V-6 assemblies will have threaded wipers(not crimped)  like the military propeller shafts
Currently building my final F-134 powered 3B .
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Mark W. View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mark W. Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 3:54pm
Well I am increasing the HP of the engine (how much is yet to be determined but it is still a 134L) and I have installed the 9.25" Clutch as well as installed a Selectable locker in the rear end Still running the 5.38-1 gears and stock T-90/D-18 w/30% OD.

SO the larger tube might be a good idea?
Chug A Lug
1948 2A Body Customized
1949 3A W/S
1957 CJ5 Frame Modified
Late 50's 134L 9.25"clutch T90A D18 (1.25") D44/30 flanged E-Locker D25 5.38 Since 1962
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oldtime View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote oldtime Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 4:07pm
The increased clutch torque will likely have greater impact than any meager HP increase. 
And increase of traction via traction device or large tires may have the greatest impact
Can't hurt to go with increased tube diameter.
The only possible drawbacks being the miniscule weight increase and the virtually irrelevant tube clearance concerns.
Currently building my final F-134 powered 3B .
T98-A Rock Crawler using exclusive factory parts and Approved Special Equipment from the Willys Motors era (1953-1963)
Zero aftermarket parts

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Post Options Post Options   Thanks (0) Thanks(0)   Quote RICKG Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 4:44pm
The M38 rear shaft is 1.75" (after 1-51) 
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Mark W. View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mark W. Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 4:47pm
Thanks RICKG looks like that could be what I have.
Chug A Lug
1948 2A Body Customized
1949 3A W/S
1957 CJ5 Frame Modified
Late 50's 134L 9.25"clutch T90A D18 (1.25") D44/30 flanged E-Locker D25 5.38 Since 1962
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Post Options Post Options   Thanks (0) Thanks(0)   Quote RICKG Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 4:51pm
It should have the threaded collar, not crimped.
I never met a mule I didn't like!
MC51986 "OD MULE" DOD 01-52
'50 CJ3A "Bucksnort".
Keep 'em Rollin'
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JeepSaffer Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 4:56pm
Mark, the weakest link in the drive chain seems to be the axle shafts. 9/10, that's what breaks when folks wheel their rigs really hard, or when they take the interlock pill out of the transfer case and run their rigs in 2 wheel drive low range.

So it's your money and your rig, you can do with it as you please. But in my opinion spending money to strengthen a component that is NOT the weakest link in the drive chain is not a good use of money. The weakest link will still be the part that goes first.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote SE Kansas 46 CJ-2A Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 5:16pm
The 1 1/4" diameter driveshaft is constructed of .095" seamless tubing. The 1 3/4" diameter driveshaft is constructed of .065" tubing.

Both driveshafts will handle everything a L134 engine will produce in torque.

The .065" tube will be easier to dent. You won't dent the .095" tube but it will bend easier.

Having constructed driveshafts professionally for 18 years, I always preferred the larger diameter driveshaft over the smaller diameter driveshaft because the balance weights are always smaller and easier to
spot weld to the tube.

A bigger consideration in your case would be the actual condition of the splines, both female and male. If there is a lot of slop in the splines it will be picked up by the driver as a speed dependent vibration. Pick the shaft with the least amount of slop and run that. Use the other shaft as a spare when you are getting the other one repaired.
46 CJ-2A #64462 "Ol' Red" (bought April 1969)(second owner)(12 V, 11" brakes, M-38 frame, MD Juan tub)

U.S. Coast Guard Chief Petty Officer(ret.)
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Stev Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 6:27pm
Mark,

If the spline shafts are in good shape (no play) it might be worth re-tubing and balancing.  It is amazing how play in the splines of the rear drive shaft can cause vibration and noise when driving.  I replaced the one on our 1948 Lefty with a NOS one and it is shocking how nice it drive now. 
Stev
1946 CJ2A Trail Jeep (The Saint), 1948 CJ2A Lefty Restored
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mark W. Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 8:22pm
JeepSaffer in my build the weakest link is the Drive shaft in the rear My Rear Axle is a 1971 Dana 44 30 spline flanged with an Eaton E Locker and pristine axle shafts. Professionally built for me I have almost $2200.00 in my rear axle before brakes to make sure I can never damage it. My rear end should easily handle a 400 HP engine and almost 3 times the torque of a 134L even my souped up one. I will be removing the "pill" as Dad removed the one in his transfer case back in the mid 60's. This way could run parades with the Sheriffs Dept Search and Rescue he and Chug were part of in 2wd low so he could easier pace the marching bands etc.. And even with the wild and crazy stuff I did as a kid we never damaged anything in the drive train (dana 41). And dad told us to go anywhere we wanted in 2wd low and when we got stuck to put the hubs in and get the hell home cause he wasn't coming to get us. Which is good since sometimes we were 300 miles+ away!

SE Kansas 46 CJ-2A is there any reason I could not have the Larger tube replaced with a tube that is .090-.095" thick? I called and for what replacing that tube and a balance job would cost upgrading it would be nothing.

And yes I am well aware of the condition of the splines being a big deal on a drive shaft.

I'll make my decisions once I have everything all cleaned up and see exactly what I have. Before the "new to me" shaft arrived yesterday and I saw it to be of a larger diameter tube none of this even crossed my mind.


Edited by Mark W. - 18 Apr. 2018 at 8:26pm
Chug A Lug
1948 2A Body Customized
1949 3A W/S
1957 CJ5 Frame Modified
Late 50's 134L 9.25"clutch T90A D18 (1.25") D44/30 flanged E-Locker D25 5.38 Since 1962
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SE Kansas 46 CJ-2A Quote  Post ReplyReply Direct Link To This Post Posted: 18 Apr. 2018 at 10:23pm
Originally posted by Mark W. Mark W. wrote:

JeepSaffer in my build the weakest link is the Drive shaft in the rear My Rear Axle is a 1971 Dana 44 30 spline flanged with an Eaton E Locker and pristine axle shafts. Professionally built for me I have almost $2200.00 in my rear axle before brakes to make sure I can never damage it. My rear end should easily handle a 400 HP engine and almost 3 times the torque of a 134L even my souped up one. I will be removing the "pill" as Dad removed the one in his transfer case back in the mid 60's. This way could run parades with the Sheriffs Dept Search and Rescue he and Chug were part of in 2wd low so he could easier pace the marching bands etc.. And even with the wild and crazy stuff I did as a kid we never damaged anything in the drive train (dana 41). And dad told us to go anywhere we wanted in 2wd low and when we got stuck to put the hubs in and get the hell home cause he wasn't coming to get us. Which is good since sometimes we were 300 miles+ away!

SE Kansas 46 CJ-2A is there any reason I could not have the Larger tube replaced with a tube that is .090-.095" thick? I called and for what replacing that tube and a balance job would cost upgrading it would be nothing.

And yes I am well aware of the condition of the splines being a big deal on a drive shaft.

I'll make my decisions once I have everything all cleaned up and see exactly what I have. Before the "new to me" shaft arrived yesterday and I saw it to be of a larger diameter tube none of this even crossed my mind.

Sure, a competent driveline shop could put a thicker wall tube in the driveshaft. All it would require is for them to machine the butts of the weld yoke and the splined stub down to accept whatever thicker wall tubing that was required. My shop used to do that for all kinds of driveshafts if that was what the owner wanted. easy-peasy...
46 CJ-2A #64462 "Ol' Red" (bought April 1969)(second owner)(12 V, 11" brakes, M-38 frame, MD Juan tub)

U.S. Coast Guard Chief Petty Officer(ret.)
U.S. Army Vietnam veteran and damned proud of it.



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Post Options Post Options   Thanks (0) Thanks(0)   Quote oldtime Quote  Post ReplyReply Direct Link To This Post Posted: 19 Apr. 2018 at 12:21am
Since you have an offset flanged D44 along with some other options I vote "GO ALL OUT' and put thick wall tubes on your 1-3/4" propeller shaft.
Currently building my final F-134 powered 3B .
T98-A Rock Crawler using exclusive factory parts and Approved Special Equipment from the Willys Motors era (1953-1963)
Zero aftermarket parts

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Post Options Post Options   Thanks (0) Thanks(0)   Quote nofender Quote  Post ReplyReply Direct Link To This Post Posted: 20 Apr. 2018 at 10:28am
Originally posted by oldtime oldtime wrote:

Since you have an offset flanged D44 along with some other options I vote "GO ALL OUT' and put thick wall tubes on your 1-3/4" propeller shaft.

Honestly that's what I would do. .120 wall. It very common shaft/tube size. That's what i run on the front of my crawler with 300HP and 39 inch tires. It takes some serious abuse. 

It would be a nice compliment for the rear you've built. But my perspective is a little skewed on these items. I lean heavily on the modified side of things
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Mark W. View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mark W. Quote  Post ReplyReply Direct Link To This Post Posted: 20 Apr. 2018 at 4:29pm
Well nofender just about everything on CHUG is modified in some way or the other. Being its a collection of parts from 1946 to 1972 I'm not worried about it being stock. Since there is no "stock" to be.
Chug A Lug
1948 2A Body Customized
1949 3A W/S
1957 CJ5 Frame Modified
Late 50's 134L 9.25"clutch T90A D18 (1.25") D44/30 flanged E-Locker D25 5.38 Since 1962
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