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Transfer case front cap and shift rails
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Qcanuck View Drop Down
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Joined: 04 Sep. 2013
Location: Ottawa, ON
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Points: 421 		Post Options Post Options   Thanks (0) Thanks(0)   Quote Qcanuck Quote  Post ReplyReply Direct Link To This Post Topic: Transfer case front cap and shift rails
    Posted: 19 Jan. 2020 at 3:40am
Hi guys and girls, I need some ad ice on  D18 TC I'm rebuilding. I was removing the front cap but the high and low range rail will not slide out of the cap.  I think it's hung up on the interlock, and no amount of banging, jiggling or swearing will make it come loose.  Anyone have any useful advice or ideas?

Thanks Q
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Hamhog View Drop Down
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Points: 1679 		Post Options Post Options   Thanks (0) Thanks(0)   Quote Hamhog Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jan. 2020 at 3:48am
Did you have it in neutral before taking the shifters off?
Dave
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Bruce W View Drop Down
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Points: 9652 		Post Options Post Options   Thanks (0) Thanks(0)   Quote Bruce W Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jan. 2020 at 3:51am
  Section K-19 (f) and K-20 in the Service Manual for Universal Jeep Vehicles, pages 179 & 180, give very good instructions on how this is done. K-19 (f) says "........ Shift front wheel shift lever to engaged position (shaft forward)." This is after you have removed both of the poppet plugs, springs, and balls.
  You do have a Service Manual, don't you?  BW
It is NOT a Jeep Willys! It is a Willys jeep.

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Hamhog View Drop Down
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Points: 1679 		Post Options Post Options   Thanks (0) Thanks(0)   Quote Hamhog Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jan. 2020 at 3:55am
Metalshaper has a good video on YouTube covering disassembly too.
Dave
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